Frequently asked questions

Common questions about cncfoam.com and hot-wire foam cutting: is it free, do I need an account, what machines work, what foam to use, file formats, and browser support.

Is cncfoam.com free?

Yes — the simulator is free to use. The hardware is documented openly so you can build a machine from off-the-shelf parts. There are no ads in the tool.

Do I need an account?

No. You can design, simulate and download G-code without signing in. A free account adds saved projects, settings sync across devices, and the ability to publish/like/comment in the shape library.

Do I need to install anything?

No. The whole simulator runs in your browser. For USB streaming you need a Chromium-based browser (Chrome, Edge, Opera) that supports WebSerial.

What machines does it work with?

Any machine that accepts standard G-code. The reference setup is ESP32 + FluidNC (with USB and Wi-Fi streaming built in), but RAMPS/GRBL-style controllers work too since you can download the G-code and run it through your own sender or SD card. See Controllers.

What foam should I use?

EPS (white bead board) and XPS (coloured insulation board) are the best — cheap, clean and easy. EPP works for tough parts. Never hot-wire polyurethane (PU) or PVC foam — they release toxic fumes. See Foam materials guide.

What files can I load?

SVG and DXF outlines, and existing G-code (.gcode .nc .txt .cnc .tap .ngc .gcd). SVGs are auto-cleaned and sanitised on load. See Loading shapes.

Can it cut 3D shapes, or just flat profiles?

It cuts ruled surfaces — straight extrusions (2-axis), tapered/twisted morphs between two profiles (4-axis), and multi-sided parts built from rotated passes (3/5-axis indexed rotation). Doubly-curved 3D shapes are made by combining morphs with rotation. See How it works.

Why is my SVG not loading elsewhere?

CAD-exported SVGs often contain junk that breaks parsers. Run it through the SVG cleaner (or just load it into cncfoam.com, which cleans automatically). See The SVG cleaner.

Are the USB/Wi-Fi streamers safe to rely on?

They work, but carry a BETA badge until fully verified against production hardware. For critical jobs, download the G-code and use your trusted sender. Always keep a way to cut power within reach.

How accurate are the cut-time estimates?

They are computed from contour length and feedrate with a small corner allowance — a good guide, but real time varies with acceleration limits and how your machine handles corners.