Build log

How to build one

I've been building foamcubes since 2014, now in 2026 I am building this hot-wire foamcube from scratch and documenting it here as I go — parts, photos and instructions, step by step. It's a work in progress: bookmark this page and check back, because new steps and photos appear the moment I finish them.

This foamcube can generate professional results and can scale from desktop to mega big. I have purposely chosen non conventional cheap and readily available materials so people around the world can build there own cube from locally sourced materials. Many CNC machines are over-engineered and sometimes for good reason, but a foamcutter is not a high speed, high torque, g-force absorbing beast so over the years I have simplified a lot of parts to their minimalistic functions. This results in a 2 , 3 , 4 or 5 axis CNC hotwire cutter that is robust, works any time and can be built and understood by anyone with an affinity for technology.

I am sharing my time and experiences with you as it gives me pleasure to build and help like-minded makers and technologists. As such I would also very much appreciate you sharing your builds, questions or efforts with me and other makers here.

Bill of materials

Everything you'll need to build one like below. Links and prices get filled in as I order and test each part.

Part
Amount
Link
Price
20x20x1.5 aluminium tube
6 meters
€ 36,-
90 degree corner connector
8
€ 12,-
T connector 20X20X20
8
€ 18,-
3mm threaded rod
50 cm
€ 1,30
various 3D printed parts
1/2 spool
€ 7,-
nema-17 stepper motor
5 pcs
€ 50,-
pibot ESP32 control board incl stepper drivers
1
€ 65,-
24 volt power supply 5 amps
1
€ 18,-

The build, step by step

📷Photo coming soon
Step 1

Build the frame ( 50x50x50 cm)

I will construct this sample foamcube out of 20x20 mm square aluminium tube because it is cheap, easy to find in many hardware stores or online, and easy to manipulate with regular tools

The tubes are also incredibly strong for their size and weight which allows you to increase the size of this foamcube without having to modify any other parts. A cube of 1.5 x 1.5 x 1.5 meters is possible. For even larger cubes use 25x25 mm tubes with the same principles. Do keep in mind that the use of gt2 belts is no longer preferred for lengths over 1 meter.

📷Photo coming soon
Step 2

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 3

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 4

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 5

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 6

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 7

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 8

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 9

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 10

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 11

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 12

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 13

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 14

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 15

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 16

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 17

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 18

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 19

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.

📷Photo coming soon
Step 20

Coming soon

This step hasn't been documented yet — I'm building and photographing the machine as I go, and haven't reached this part of the write-up.

Check back soon: the photo, the exact parts and the full instructions for this step will appear here as soon as I've finished and uploaded them.