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My setup: 800x600x300 wing-cutter for RC slope soaring

asked by arcadist · 2026-04-10
Built around an old aluminium printer frame. Bigger Z (tower spacing) for long wings, shorter Y (height) because aerofoils aren't tall.

- Controller: ESP32 + FluidNC, custom YAML
- Motors: NEMA-17, 1.5A, 0.9° step (extra resolution for smooth aerofoil curves)
- Wire: 0.25mm Kanthal, 800mm span — slightly thinner than usual because tip-chord aerofoils have very thin trailing edges
- PSU for wire: salvaged 24V 8A server PSU (overkill, but free)
- Foam: XPS 30 kg/m³ "Roofmate" from a builders' merchant

Cuts a NACA0012 → NACA0009 morph at 12mm/s, very clean. Photo coming when I clean up the workshop.

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